Tooling Engineer, AI Satellites (Starmind)

TOOLINGENGINEER,AI SATELLITES(STARMIND)

SpaceX isleveragingits experience deploying andoperatingthe world's largest satellite constellation to developStarmind, a new constellation of satellites capturing solar energy in space to power low-cost, high-performance AI compute for Earth. Realizing this vision demandshighly reliable,high performanceelectricalcomputehardware, solar power systems, thermal radiators, and more. These systems mustoperatein the extreme environment of space while delivering the connectivity, control, power distribution, and processing needed for orbital AI inference.

The Starmind team designs, builds, and operates the orbital compute fabric of the future. We develop nearly every key piece of technology in house - from the satellites' flight computers and power systems to the fully custom compute electronics, memory, and networking that form the brain of our on-orbit data centers. As a Tooling Engineer on the Starmind team, you'll have ownership over the entire manufacturing line for the hardware that enables advanced on-orbit AI processing and data center workloads. Your work spans the assembly, integration, and testing of industry-leading compute electronics, memory, and networking in order to achieve required domain sizes and processing workloads.

RESPONSIBILITIES:

• Develop machining capability in-house for the tool & die team and deliver high-quality precision piece partsrequiredto build internal tooling
• Analyze piece parts and assemblies for DFM to ensure that the parts areoptimizedfor manufacturing and assembly
• Create collaborative business plans with design engineering, upstreamproduction, andsupport teams and develop andmaintainpositive supplier/customer relationships
• Work between manufacturing and design engineers, machinists, technicians, and quality personnel to ensure processes are robust and any production problems are quickly solved
• Implement machining process controls that allow parts to run 'lights out'.Leveragelatest technologies and programming strategies to reduce in-cycle intervention
• Identify, recommend,procure, and install machine shop equipment as well as ensure all equipment is thoroughlymaintainedand calibrated
• Responsible for cost optimization and cost reduction initiatives associated with fabrication and processes
• Continually develop and manage engineering capacity, schedules, and project plansin order tosupport production manifest as well as a diverse and variable R&D demand
• Research andidentifynew materials, manufacturing technologies and finishing options
• Inform estimations of prototype and production manufacturing costs - tooling, secondary assembly, secondaryfinishingand piece part
• Publish andmaintaindetailed schedules for each development project segment

BASIC QUALIFICATIONS:

• Bachelor's degree in an engineering discipline
• 3+ years of experience with CNC machining

PREFERRED SKILLS AND EXPERIENCE:

• Master's degree or PhD in an engineering discipline
• Strong to expert level 3D CAD skills, including advanced surfacing and large assemblies
• Experience with Siemens NX
• Experience transitioning products from design to manufacturing and scaling to high volume as part of a cross-functional team
• Experience with manufacturingprocesslike injection molding, CNC, die casting, stamping, assembly, and box build in a production setting and a good understanding of the costs and schedule and complexity associated with each process

ADDITIONAL REQUIREMENTS:

• Ability to work extended hours or weekends as needed for mission critical deadlines